HPHT Consistometer HSHD-9041G

The HSHD-9041G Single-Cell Pressurized Consistometer is designed and manufactured in strict accordance with API Specification 10. It is used to determine the thickening process and thickening time of oil-well cement under high-temperature and high-pressure conditions. The unit features a stainless steel housing with a powder-coated finish for long-lasting durability. Its overall structure and performance fully meet advanced international standards.

 

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Overview
The HSHD-9041G Single-Cell Pressurized Consistometer is designed and manufactured in strict accordance with API Specification 10. It is used to determine the thickening process and thickening time of oil-well cement under high-temperature and high-pressure conditions. The unit features a stainless steel housing with a powder-coated finish for long-lasting durability. Its overall structure and performance fully meet advanced international standards.
Main Components
  1. Autonics LCD chart recorder (Korea)

  2. Eurotherm 2604 controller (UK)

  3. GMES pressure sensor (USA)

  4. SC air-driven booster pump (USA)

  5. HIP pressure relief pump (USA)

  6. HIP high-pressure valves (USA)

  7. MOOTTL anti-vibration ultra-high pressure gauge

  8. OMRON timer (Japan)

  9. Autonics voltmeter (Korea)

  10. Toggle switch (Taiwan)

  11. Data conversion cable (Taiwan)

  12. Slurry cup holding tray mounted on the instrument platform for convenient placement of cups after testing

  13. Calibration device bracket integrated above the platform for easy operation and potentiometer storage

  14. Oil drip tray located above the chassis to prevent contamination of the instrument base

  15. Imported high-temperature-resistant potentiometer (PEEK+GF30 material)

  16. Stainless steel housing with powder-coated finish (304 stainless steel)

  17. Overall width < 56 cm for easy placement

  18. Stainless steel sheathed thermocouple with insulated coating and stainless steel jacket on compensation wire

  19. New-type high-pressure oil filter, easy to disassemble and clean (Our company holds the patent for this design.)

  20. Pressure control: fully automatic

Features
1. The instrument is equipped with a data acquisition system, allowing direct collection of test curves via a computer. The acquisition software can also be used to set test programs and  control the controller, enabling fully automatic temperature and pressure control.
2. The instrument adopts a new type of high-pressure oil filter that is easy to disassemble and clean (China Utility Model Patent: ZL2018 2 1086649.X). The high-pressure oil filter element can be directly removed by hand for cleaning.
3. The instrument’s alarm system provides automatic alarms and shutdown in the event of consistency upper limit, pressure upper limit, or temperature over-limit conditions.
4. The cell cooling system uses a copper heat exchange cooling method, providing significant cooling efficiency.
5. The instrument is equipped with a high-precision thermocouple for accurate temperature control.
6. The instrument’s high-pressure relief and oil return valves are controlled by a dual-valve system, resulting in a low failure rate.

Parameter

Maximum Temperature: 410OF / 210℃
Maximum Pressure: 22480 psi / 155MPa
Maximum Operating Temperature: 302 OF /150℃
Maximum Operating Pressure: 17404 psi / 120 Mpa
Power Supply: AC220V(±10 %)50Hz (It can be variable from country)
Heater Power: 4000 Watts
Slurry Cup Rotation Speed: 150 +/- 15 rpm
Maximum Heating Rate: 5.4 OF /3 ℃/ min
Constant Temperature Control Accuracy: ±1℃
Pressure Control Accuracy: < ± 1 MPa
Consistency Range: 0 to 100 Bc (Bearden Units)
Operating Temperature: 50 to 120OF / 10 to 50℃
Pressure Medium: White Mineral Oil
Compliance: API Spec 10A
Cooling Water: 14-58 psi / 0.1–0.4 MPa
Compressed Air: 58-102 psi / 0.3–0.7 MPa
Dimensions: 560*750*1830mm
Net Weight: 551lb / 250 kg

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